
Halloween is hands-down my favorite holiday, and this year, I wanted to do more than ever to celebrate: build the most impressive costume I could.
In recent years, I have gone big with my costumes by making use of my Poweriser spring-stilts. Characters such as a giant cyborg or a giant praying mantis were spawned merely for the fact that I am eighteen inches taller with the stilts on. Then just after last Halloween, I saw this video which flooded my mind with ideas.
A chicken-walker! I thought it would be great to take the concept of a chicken-walker costume, and combine it with the stilts. At first my plan was to simply create a generic mech, but a friend of mine suggested that it be the one from Star Wars (which she called the "Pew Pew thing"), and it was decided.
In July, started designing the costume. Using some pictures from the internet and screen grabs from "Return of the Jedi" for reference, I made an image of the re-proportioned walker, overlaid with an image of me in the stilts.

With a blueprint of sorts, I looked around the web for free CAD software to help me virtually measure the lengths and angles of the forms. I happily discovered Google SketchUp, a free 3D modeling application that gave me the tools I needed to turn this idea into something tangible.

I knew this costume would be pretty heavy investment of time and money, so before jumping in completely, I contructed a model. The proportions looked right. Apparently my roommate though the head looked like an elephant, so he drew an eye on the side.

As with my previous halloween costumes, I wanted materials which wouldn't bog me down, but were also sturdy enough to take an impact, if say I walked into a lamp post or something.

The whole thing was based on a pine frame. Once I cut all the wood to the proper length and put the major pieces together, I propped it up on my refrigerator just to see how massive this thing was going to be.

The frame of the cabin was anchored to a set of hockey pads inside. This allowed for all of the weight of the cabin to be evenly distributed across my shoulders. For the cabin siding, I made panels from masonite. The engine compartment was just a cardboard box, and the legs were filled out with polystyrene foam. When all of the pieces were made and assembled, I painted the entire thing with gesso, and used some plack painters' tape to black out the stilts.
You might also notice some wood pieces at the base of the stilts. Normally, the small footprint of the stilts requires you to constantly adjust your feet position in order to maintain balance. I added wooden "heels" to make it possible to come to rest without needing to shuffle my feet around.

After that, all that was left was paint. I used ordinary matte-finish latex house paint.

And just like that, it was all done. The day before Halloween, I brought it into work to show it off to my fellow nerd coworkers.
I made a few more modifications at work, such as cutting slots in the side panels to help me see what was going on around me. At the end of the day, I walked from West 38th St. to Union Square to see how much effort it took. The answer is a lot. I had to stop every couple of blocks to catch my breath, but I made it all the way there.


Somehow, I managed to fold it up into itself enough that I could fit the whole thing into the subway, and took it home for the night.

Finally, it was Halloween, and despite the lousy weather, I made it back out to the streets to tromp around as an AT-ST. People's reactions were wonderful, and made all of the time, energy, and money I put into the costume completely worth it. Now the question is: What am I going to be next year?

